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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A facility has several processes that need to be audited. There are 120 P & IDs (Piping and Instrumentation Diagrams) for the processes to be audited. The auditor responsible for Process Knowledge Management should:

A) Only review P & IDs from the processes with the highest process safety risk
B) Plan to extend the time required to do the audit
C) Review a representative sampling of P & IDs from all processes
D) Request assistance from the lead auditor to distribute the load

2. For flashing liquids:

A) the energy for the flashing comes from the enthalpy of the liquid
B) the fraction flashed is always less than 10% of the total mass
C) flashing will never occur if the liquid is stored above its normal boiling point
D) the fraction flashed is always more than 50% of the total mass

3. A toxic release occurs. Which conditions are more likely to result in the highest downwind concentration at a given distance?

A) 3 m/s wind speed, Pasquill Class D stability
B) 1.5 m/s wind speed, Pasquill Class F stability
C) 5 m/s wind speed, Pasquill Class D stability
D) 3 m/s wind speed, Pasquill Class F stability

4. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?

A) Process Knowledge Management - Management of Change - Training and Performance Assurance
B) Management of Change - Conduct of Operations - Emergency Management
C) Process Knowledge Management - Safe Work Practices - Management of Change
D) Asset Integrity - Training and Performance Assurance - Management of Change

5. Leading process safety metrics can help: (select all that apply)

A) Identify needed adjustments to Risk Based Process Safety element activities before development of a failed state
B) Identify evolving management system weaknesses
C) Reduce slips, trips, and falls in the plant
D) Target auditing activities

Solutions: